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HRC60 Steel 2 Flute Micro End Mill

Our high-precision micro end mill is engineered for hardened steel up to HRC60. Designed with 2 flutes and ultra-fine carbide, this micro carbide end mill offers superior chip evacuation and rigidity. Ideal for precision mold making, Durable Mills supplies micro end mills for wholesale CNC machining.

Square Flat
Cast Iron
Steel
35°
2 Flutes
AITiN

Durable Mills HRC60 2-Flute Micro End Mill Overview

Engineered for ultra-precision CNC micro-machining, the Durable Mills HRC60 series micro end mill delivers exceptional dimensional accuracy and long-lasting tool life. Manufactured from high-grade sub-micron tungsten carbide substrate featuring a 0.4 μm grain size, 12% cobalt content, and an HRA 92.5–93 hardness, this miniature tooling solution maintains exceptional core strength while resisting premature edge chipping.

Equipped with an advanced AlTiN coating and an optimized two-flute geometry, this 2 flute micro end mill ensures expansive chip pocket clearance and rapid swarf evacuation during flat grooving, facing, and side milling operations. For custom technical specifications or wholesale bulk orders, please contact our technical sales team directly or browse our catalog at Durable Mills.

Key Features & Material Composition

  • Substrate Hardness: HRA 92.5–93 (High Rigidity Sub-Micron Tungsten Carbide)
  • Grain Size: 0.4 μm ultra-fine micro-grain structure
  • Cobalt Content: 12% for enhanced toughness and thermal crack resistance
  • Flute Geometry: 2-flute design with enlarged chip pockets for smooth, stable chip evacuation
  • Surface Treatment: Heat-resistant AlTiN coating for dry and high-speed wet machining
  • Application Suitability: Carbon steel, alloy steel, stainless steel, cast iron, pre-hardened steel, and hardened steels up to HRC60

Standard Specifications (Shank Diameter d = 4mm | Overall Length L = 50mm)

Technical dimensional drawing of HRC60 2 flute micro end mill showing cutting diameter and shank specifications

Model Type Cutting Dia. (D) mm Flute Length (Lc) mm Shank Dia. (d) mm Overall Length (L) mm Flutes
DM-0.2*0.4*4*50 0.2 0.4 4.0 50 2
DM-0.3*0.6*4*50 0.3 0.6 4.0 50 2
DM-0.4*0.8*4*50 0.4 0.8 4.0 50 2
DM-0.5*1*4*50 0.5 1.0 4.0 50 2
DM-0.6*1.2*4*50 0.6 1.2 4.0 50 2
DM-0.7*1.4*4*50 0.7 1.4 4.0 50 2
DM-0.8*1.6*4*50 0.8 1.6 4.0 50 2
DM-0.9*1.8*4*50 0.9 1.8 4.0 50 2

Recommended Cutting Parameters

Material Group Hardness / Type Depth of Cut (ap) Width of Cut (ae) Cutting Speed Vc (m/min) Feed Per Tooth fz (mm/z)
P (Steels) Carbon / Alloy Steel (<35 HRC) ap ≤ 1.5D ae ≤ 0.15D 170 0.008D
P (Steels) Alloy Steel (35–48 HRC) ap ≤ 1.0D ae ≤ 0.10D 140 0.006D
M (Stainless) Stainless Steels (Austenitic/Martensitic) ap ≤ 0.8D ae ≤ 0.10D 110 0.005D
K (Cast Iron) Gray & Ductile Cast Iron (<32 HRC) ap ≤ 1.5D ae ≤ 0.15D 150 0.0065D
H (Hardened) Hardened Die/Mold Steel (45–65 HRC) ap ≤ 0.5D ae ≤ 0.05D 90 0.004D

*Note: Please adjust feed rate and spindle speed according to machine rigidity, tool overhang, and actual workpiece hardness.

Frequently Asked Questions (FAQ)

Q1: What are the primary advantages of a 2-flute micro end mill over a 4-flute design?

A 2-flute micro end mill provides significantly wider flute valleys, facilitating prompt chip ejection and preventing tool breakage caused by swarf recutting—vital when milling micro slots below 1.0mm in diameter.

Q2: What runout tolerance should be maintained for these micro carbide end mills?

To prevent micro-tool deflection or sudden fracture, we advise holding total indicator reading (TIR) runout under 0.003mm using high-precision shrink-fit or hydraulic tool holders on high-speed CNC spindles.

Q3: Are these micro end mill cutters available in wholesale quantities and OEM branding?

Yes. Durable Mills maintains substantial regular stock for standard sizes (0.2mm to 0.9mm) and offers flexible OEM packaging, custom shank lengths, and laser marking for international distributors.

Q4: How can we request samples or place an order?

You can reach our export department by emailing info@durablemills.com or submitting your RFQ directly via our inquiry page.

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