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HRC65 4 Flute Ball Nose End Mill for Hardened Steel

Engineered for high-speed CNC profiling, our HRC65 ball nose end mill delivers superior rigidity on hardened steel up to 65 HRC. This 4-flute ball nose end mill features a negative rake design to resist chipping during mold and die machining, offering extended tool life for high-precision finishing.

Ball Nose
Cast Iron
Stainless Steel
Steel
30°
4 Flutes
TiAISiNX

Premium HRC65 4 Flute Ball Nose End Mill

Designed by Durable Mills, this industrial-grade HRC65 ball nose end mill is engineered for high-precision 3D profiling, contouring, and finishing in demanding toolroom applications. Built from ultra-fine 0.4 μm micro-grain carbide with a 12% cobalt matrix, this solid carbide cutter provides outstanding hardness (HRA 92.5–93) and extreme wear resistance when machining heat-treated steels up to 65 HRC.

Key Features & Engineering Advantages

  • Negative Rake Angle Edge: Specially honed negative front angle strengthens the cutting edge, minimizing chipping and edge breakdown during interrupted cutting.
  • Ultra-Fine Tungsten Carbide Substrate: 0.4 μm grain size with 12% Cobalt content balances ultra-high hardness with fracture toughness.
  • Optimized 4-Flute Geometry: Maximizes tool rigidity and core diameter, suppressing chatter and enhancing surface smoothness in high-speed milling.
  • Broad Hardness Coverage: Capable of machining pre-hardened steels, mold steels, stainless steel, cast iron, and hardened alloy steels up to 65 HRC.

Material Composition & Physical Properties

Engineering drawing and dimension specifications of HRC65 ball nose end mill

Property / Element Specification
Cobalt Content (Co) 12%
Grain Size 0.4 μm Micro-grain
Substrate Hardness HRA 92.5 – 93
Workpiece Hardness Range Up to 65 HRC

Product Specifications (Full Size Range)

Model Number Radius (R, mm) Flute Length (Lc, mm) Shank Dia (d, mm) Overall Length (L, mm) Flutes
DM-R1.5*6*3*50*4T 1.5 6 3 50 4
DM-R1.5*6*3*75*4T 1.5 6 3 75 4
DM-R1.5*6*3*100*4T 1.5 6 3 100 4
DM-R0.5*2*4*50*4T 0.5 2 4 50 4
DM-R0.75*3*4*50*4T 0.75 3 4 50 4
DM-R1*4*4*50*4T 1.0 4 4 50 4
DM-R1.25*5*4*50*4T 1.25 5 4 50 4
DM-R1.5*6*4*50*4T 1.5 6 4 50 4
DM-R1.75*7*4*50*4T 1.75 7 4 50 4
DM-R2*8*4*50*4T 2.0 8 4 50 4
DM-R2*8*4*75*4T 2.0 8 4 75 4
DM-R2*8*4*100*4T 2.0 8 4 100 4
DM-R2.5*10*5*50*4T 2.5 10 5 50 4
DM-R2.5*10*5*75*4T 2.5 10 5 75 4
DM-R2.5*10*5*100*4T 2.5 10 5 100 4
DM-R2.5*10*6*50*4T 2.5 10 6 50 4
DM-R3*12*6*50*4T 3.0 12 6 50 4
DM-R3*12*6*75*4T 3.0 12 6 75 4
DM-R3*12*6*100*4T 3.0 12 6 100 4
DM-R3*12*6*150*4T 3.0 12 6 150 4
DM-R3.5*14*8*60*4T 3.5 14 8 60 4
DM-R4*16*8*60*4T 4.0 16 8 60 4
DM-R4*16*8*75*4T 4.0 16 8 75 4
DM-R4*16*8*100*4T 4.0 16 8 100 4
DM-R4*16*8*150*4T 4.0 16 8 150 4
DM-R4.5*18*10*75*4T 4.5 18 10 75 4
DM-R5*20*10*75*4T 5.0 20 10 75 4
DM-R5*20*10*100*4T 5.0 20 10 100 4
DM-R5*20*10*150*4T 5.0 20 10 150 4
DM-R5.5*22*12*75*4T 5.5 22 12 75 4
DM-R6*24*12*75*4T 6.0 24 12 75 4
DM-R6*24*12*100*4T 6.0 24 12 100 4
DM-R6*24*12*150*4T 6.0 24 12 150 4
DM-R6.5*26*14*100*4T 6.5 26 14 100 4
DM-R7*28*14*80*4T 7.0 28 14 80 4
DM-R7*28*14*100*4T 7.0 28 14 100 4

Recommended Cutting Parameters

ISO / Material Group Axial Depth (ap) Radial Width (ae) Cutting Speed (Vc, m/min) Feed per Tooth (fz, mm/z)
P Carbon Steel, Alloy Steel (<35 HRC) ap ≤ 0.2D ae ≤ 0.2D 120 0.004D
P Alloy Steel (35–48 HRC) ap ≤ 0.1D ae ≤ 0.1D 80 0.004D
M Stainless Steels ap ≤ 0.2D ae ≤ 0.2D 80 0.004D
K Gray Cast Iron, Ductile Cast Iron (<32 HRC) ap ≤ 0.2D ae ≤ 0.2D 120 0.004D
H Alloy Steel, Hardened Steel (45–65 HRC) Adjust based on hardness Adjust based on hardness 60 – 100 0.003D – 0.004D

Frequently Asked Questions (FAQ)

1. What are the key benefits of the negative rake angle design?

The negative rake angle reinforces the tool’s cutting edge by redirecting cutting forces into the solid carbide body. This significantly reduces micro-chipping and flank breakage when high-speed cutting hard materials up to 65 HRC.

2. Can this ball nose cutter handle both roughing and finishing?

While capable of light roughing and semi-finishing, this 4-flute ball nose end mill excels at semi-finishing and high-precision 3D surface finishing, where surface roughness and tight profile tolerances are critical.

3. Do you support custom shank lengths or OEM batch manufacturing?

Yes. Durable Mills provides full OEM/ODM services, including customized overall lengths, extended reaches, specialized PVD coatings, and custom shank branding for wholesale distributors.

4. How can I request wholesale pricing and technical documentation?

You can contact our sales engineering team directly via our contact page or email us at info@durablemills.com for volume quotes and test samples.

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